Published November 10, 2024 by NEU-JKF Asia Sdn. Bhd., Malaysia
Recent studies carried out by a distinguished global wooden furniture manufacturer and retailer, boasting an impressive annual turnover of over EUR 40 billion, have uncovered a significant revelation. In typical mass-output woodworking factories, dust extraction systems account for a considerable 25-35% of the overall energy consumption. This energy usage escalates with the aging of equipment and the maintenance status.
This substantial operating expenditure becomes an integral part of the final product's manufacturing unit cost, spanning diverse categories like furniture, doors, timber, and joinery.
As a result, woodworking factories across the globe are gradually shifting their focus towards the implementation of high-performance dust extraction systems, expertly crafted to ensure seamless 24/7 operation without filter breakdowns. These systems also eliminate the need for periodic manual filter cleaning. The ultimate aspiration is to boost productivity by reducing downtime, minimizing machine cleaning efforts, and mitigating product damage stemming from chip marks and impressions.
Achieving this ambitious goal is attainable through the utilization of digital twin technology. Supported by a proficient team of experts in data interpretation, this technology continuously optimizes the operational parameters of the dust extraction system. Additionally, it suggests predictive maintenance measures.
The beauty of digital twin technology lies in its cost-effectiveness; it eliminates the need for the physical presence of specialists on-site before most breakdowns occur.
A prime example of this success is the high-performance centralized dust extraction system, skillfully designed and built by NEU JKF Asia. This innovative solution has been embraced by a reputable Indonesian solid wood furniture manufacturer, renowned for exporting its end products primarily to the USA.
This implementation is an integral part of the customer's ongoing initiative to modernize their existing manufacturing processes. It underscores the industry's transition towards more efficient and sustainable practices.
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